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Lavi Beltrac Replacement Parts

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This page contains everything you need to know about Lavi Industries' Beltrac replacement parts.

Standard Belt-End Replacement

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Standard Belt End Replacement

Magnetic Belt-End Replacement

Order Magnetic Belt-End Replacement

Magnetic Belt End Replacement

Belt End Replacement Assembly Instructions

Parts List:

belt end parts

Required Tools:

belt end tools

belt end assembly

BEFORE YOU START: Examine your new plastic Belt End carefully. It will arrive disassembled in two pieces.

Belt End "BACK": Has textured plastic that wraps around the back and a radius corner which should be oriented to "TOP".
Belt End "FRONT": Has the dovetail shape that fits the Beltrac post groove with a lip on one end that should be oriented to "TOP".

IMPORTANT: The top edge of the Belt Ribbon and the top of the Belt End must be oriented "top-to-top" throughout assembly or the newly assembled Belt End will not work properly.
Suggestion: mark the "top" edge of the Belt Ribbon with a paperclip before knotting to ensure correct assembly.

1. Pull enough Belt Ribbon out from post to make a loose knot. This will keep it from irretrievably retracting and will make it easier to work with. Take note of the top edge of the Belt Ribbon [suggestion: paperclip]. Cut the old plastic Belt End off with scissors, taking care not to unravel the Belt Ribbon.

2. Thread the Belt Ribbon through the slot in the Belt End "BACK" from the side with the countersink holes. Double-check that the radius corner and the Belt Ribbon are oriented to "TOP".

3. Position Wedge in Crimping Tool: position the fold of the Wedge against the screws. Gently apply pressure with Crimping Tool to hold in place. Do not clamp.

4. Feed the Belt Ribbon into the Wedge. Make sure it is centered and fully seated to the back of the Wedge, then apply pressure with the Crimping Tool to securely clamp the Belt Ribbon into the Wedge.

5. Fold Ribbon/Wedge over and fit it snugly into the BACK piece of the plastic Belt End. Fit the FRONT piece of the plastic Belt End onto the BACK piece [there is only one way it will fit] and secure with screws. Untie knot and retract Belt.

belt end assembly crimping

You can use any standard pliers or this special Belt End Crimper Tool

Replacement 7 Feet Belt Mechanism

Order Beltrac 7' Belt Mechanism

Beltrac Replacement 7 Feet Belt Mechanism

Replacement 13 Feet Belt Mechanism

Order Beltrac 13' Belt Mechanism

Beltrac Replacement 13 Feet Belt Mechanism

Belt Mechanism Removal and Installation

Determine what kind of mechanism you are replacing:

Review the illustration below and determine if you have an "old" mechanism (prior to 2014) or a "new" mechanism (2014 or later).

old or new belt mechanism

Removing an "old" mechanism:

1. Remove the label. In older mechanisms, the label covers the screws that need to be removed in order to release the mechanism from the post. The label should peel off easily.

2. Remove the two Phillips head screws marked for "Mechanism Removal" noted by the arrows. Do not remove any of the other screws. Removal of the Spring/Belt screws could cause the tensioned spring to release, resulting in injury. (Figure A)

3. Lift Belt Mechanism straight up from the post. (Figure B)

belt mechanism removal A
belt mechanism removal B

Removing a "new" mechanism:

1. The label for new mechanisms does NOT cover the removal screws. They are clearly exposed so there is no need to remove the label.

2. Remove the two flat head screws. (Figure C)

belt mechanism removal C

Mechanism Installation:

1. Your new mechanism should arrive with the belt guide and belt end neatly tucked into proper position. If it has come loose, click the belt guide back into place. See Figure A to determine where the belt guide slots into the mechanism casing. Once they are clicked together, there is no need to pull the belt out, it is ready to slide into the post. (Figure B)

2. Align mechanism to post so the beltguide is lined up to the notch in post.

belt mechanism installation A
belt mechanism installation B

3. Drop in place, apply a small amount of pressure if needed. (Figure C)

4. Secure mechanism to post with (2) 6-32 x 3/4" pan head screws (provided) via the two exposed countersink holes in the cap. (Figure D)

When properly secured, the screw heads will sit slightly below the cap surface.

belt mechanism installation C
belt mechanism installation D

How to select a correct size accessory for Lavi Beltrac Stanchions 7’ or 13’ feet belt

Most other major stanchion brands have the same diameter tube for 7’ and 13’ feet retractable belt barriers. Lavi Beltrac 3000 tube size is different. Before ordering a part, measure the belt length or use this method below to determine the size. You have to know this if you are ordering:

Lavi Beltrac 3000

7 feet belt post diameter is 2 ¾ inches (6.98 cm)

stanchion top label size 7 feet

13 feet belt post diameter is 3 ¼ inches (8.25 cm)

stanchion top label size 13 feet

This is how the belt stanchion top measure with any credit card:

stanchion top label size 7 feet vs credit card

stanchion top label size 13 feet vs credit card

Old Design 7' ft.

old design 7 feet A

old design 7 feet B

Old Design 12' ft.

old design 12 feet